Generators

Stator Maintenance
  • On-site maintenance.
  • Electrical tests (Insulation resistance, Ohmic resistance, IP, step voltage, HI-POT, corona probe, WTD, EL CID, power factor, RTD test, partial discharges).
  • Visual and videoscopic inspection.
  • Coating with glyptal.
  • Drying treatment.
Minor maintenance to generator rotor
  • Visual and videoscopic inspection.
  • Electrical tests (insulation resistance, polarization index, ohmic resistance, pole balance and impedance).
  • Dimensional check of stumps.
  • Check with non-destructive testing (NDT) of the retaining rings.
  • Exterior cleaning.
  • Swing at low speed.
  • Application of glyptal.
  • Drying treatment.
  • Electrical tests.
Mayor maintenance to generator rotor
  • Initial electrical tests.
  • Removal of retaining rings.
  • Mechanical inspection.
  • Cleaning, ultrasonic testing and penetrating dyes on retaining rings.
  • Cleaning of coil heads and tightening of ties and spacer blocks between coil turns.
  • General cleaning of the rotor, cooling ducts and fans.
  • Amortizer Electroplating Service (where applicable).
  • Electrical tests.
  • Install retaining rings.
  • Run-out.
  • Final electrical tests.
  • Application of glyptal.
  • Drying treatment.
Generator rotor re-insulation
  • Visual entry inspection.
  • Mechanical and electrical inspection.
  • Run-out and balance check.
  • Removal of fans, exciter and retaining rings.
  • Data collection from coils and distribution of spacer blocks.
  • Remove wedges and coils.
  • Device manufacturing.
  • Cutting and die-cutting of insulating paper between coils.
  • Cutting and manufacturing of studs.
  • Cleaning and NDT of rings.
  • Cleaning and inspection of wedges.
  • END and smoothing to wedges.
  • Manufacture of insulating axial coil supports.
  • Reinsulation and installation of coils.
  • Electrical tests of the “Hot Pressing” process.
  • Installation of wedges and rings.
  • Electrical tests of the Run-out process.
  • Installation of fans.
  • Painting and drying treatment.
  • Electrical tests of the “Low Speed ​​Balancing” process.
Stator rewound
  • Initial electrical tests.
  • Take data and record windings.
  • I remove wedges and coils.
  • EL CID test.
  • Cleaning and conditioning of the core.
  • Manufacture of coils and insulation kit.
  • Installation of Coils and making of moorings.
  • Soldering and taping coil heads.
  • Electrical tests.
  • Install shims.
  • Connect and tape connections.
  • Curing of coil heads, lines and Connection Bridges.
  • Tapered lines.
  • Application and curing of resin and varnish.
  • Exterior painting and final finish.
  • Final tests.